INSULATION SYSTEMS I N S T R U C T I O N M A N U A LI N T R O D U C T I O N To help installers and users of our range of insulation products, Evocell&Mobius S.r.l has put together this practical guide which, whilst not addressing exhaustively all the various problems of insulation, gives advice on various technical solutions based on our industry experience which can make the end result easier and more effective. The suggestions contained herein are for consideration only given that the actual installation process is outside the company’s competence and therefore cannot be guaranteed as each and every insulation procedure has variable conditions and background. Evocell&Mobius S.r.l. guarantees the consistent quality and compliance of its products with regard to the regulations and norms currently in force under the CE approvals system. The reproduction of this manual is forbidden without prior permission. I N S T R U C T I O N M A N U A L 1I n s u l a t i o n s y s t e m s C1 AT PE-R PU ALU/PVC PE-AL TRIPLEX HI-TECH U.V. PROTECTION SYSTEM COVER ACCESSORIES I N S T R U C T I O N M A N U A L 2Accessories and their technical properties List of tools Hints for insulation work Advice for working with adhesives Pratical application guide lnsulating pipework lnsulating bends - Elbows lnsulatlng tee flttings, reducers and angled pipework lnsulatlon of flanges and flttings Valve lnsulatlon Insulatlon of tanks Ducting insulation lnsulating flat surfaces Multi-layer insulation C O N T E N T S 1 2 3 4 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 I N S T R U C T I O N M A N U A L 3With a view to making the application of our products easier, Evocell&Mobius S.r.l. has developed a wide range of accessories. Their correct use is essential in ensuring the long-term performance of the entire insulation system in terms of its impermeability, temperature resistance, durability and pleasing aesthetic presentation. A contact adhesive with a chloroprene, synthetic resin and solvent base. Designed for use with foamed synthetic rubber insulation material, this product offers long-term durability and temperature resistance to 110 °C. lt must only be applied when the ambient temperature is not below 10 °C and not above 30 °C, when the system is completely shut down and never in direct sunlight. The adhesive should be stirred before application and then allowed to dry for around 24 hours before the system is switched on. Surface coverage is around 3/4 sq.m/kg. Drying time before adhesion is between 5 to 10 minutes at a temperature of 20 °c. The product is also available for high temperature insulation. Coverage of adhesive on surfaces Coverage of adhesive on pipes approx. 3-4 sq.m/kg Thickness mm. 6 9 13 19 25 32 200 130 90 40 30 20 m/kg. NEOPRENE ADHESIVE 1 ACCESSORIES AND THEIR TECHNICAL PROPERTIES I N S T R U C T I O N M A N U A L 4lnsulating adhesive closed-cell foamed elastomeric tape, with the application process (breaking, cutting and adhesive application) of the elastomeric tape allowing it to retain ali its insulating and impermeable qualities . The tape is strengthened with a polyester fibre net which is tear-resistant and does not distort during application. The adhesive is permanent acrylic vinyl which has a guaranteed temperature resistance ranging from -20 °C to +85 °C, can be applied even when the ambient temperature is only 5 °C, has excellent UV and water resistance and offers superior adhesion on a range of surfaces . lt is particularly suitable for insulation on anti-condensation equipment and in areas where access is difficult. lt is also available in a Hl-TECH version. lnsulating bitumen tape with a resin, rubber and bitumen base that is ideal for moulding itself to application surfaces. lt is especially suitable for complex shapes and is ideai for anti-condensation insulation work where several layers can be used. lt is also suitable for pipework where the operating temperature does not exceed 80 °C. SELF-ADHESIVE ELASTOMERIC FOAM TAPE BITUMEN TAPE I N S T R U C T I O N M A N U A L ACCESSORIES AND THEIR TECHNICAL PROPERTIES 5A semi-liquid paste that is used to protect expanded insulation material in outdoor use against UV rays. N.B. For perfect protection we recommend applying two layers. The first layer should be diluted with approx. 10% water. PAINT TECHNICAL DATA PAINT COVERAGE kg/m on pipework Available colours Density Temperature resistance Application temperature Drying time Surface coverage Package Grey - White Blue - Red (on request) 1,25 - 1,35 Kg/dm3 to 20 °C from - 50 °C to + 120 °C from 5 °C to + 30 °C 1 - 2 hours 5 mq/litre 3 litre tin or 20 litre tin Diameter mm 6 8 10 12 14 16 18 20 22 25 27 34 42 48 54 60 70 76 89 102 108 114 127 134 140 160 ml 71 ml 64 ml 58 ml 53 ml 49 ml 46 ml 43 ml 41 ml 38 ml 35 ml 33 ml 28 ml 23 ml 46 ml 43 ml 42 ml 36 ml 31 ml 29 ml 25 ml 22 ml 20 ml 18 ml 18 ml 16 ml 15 ml 14 ml 13 ml 12 ml 11 ml 10 ml 9 ml 8 ml 35 ml 34 ml 34 ml 28 ml 26 ml 23 ml 20 ml 16 ml 16 ml 15 ml 14 ml 13 ml 11 ml 10 ml 9 ml 9 ml 8 ml 8 ml 7 ml 7 ml 6 ml 6 ml 25 ml 24 ml 23 ml 22 ml 20 ml 18 ml 16 ml 15 ml 14 ml 13 ml 12 ml 11 ml 10 ml 9 ml 9 ml 8 ml 8 ml 7 ml 7 ml 6 ml 5 ml 5 ml 15 ml 14 ml 13 ml 12 ml 11 ml 11 ml 10 ml 10 ml 9 ml 8 ml 8 ml 7 ml 7 ml 6 ml 6 ml 5 ml 5 ml 4 ml 11 ml 10 ml 9 ml 9 ml 8 ml 8 ml 7 ml 7 ml 6 ml 6 ml 6 ml 5 ml 5 ml 5 ml 5 ml 4 ml 4 ml 5 thickness 6 mm thickness 9 mm thickness 13 mm thickness 19 mm thickness 25 mm thickness 32 mm COLOURED ELASTOMERIC PAINT I N S T R U C T I O N M A N U A L ACCESSORIES AND THEIR TECHNICAL PROPERTIES 6Made with auto-extinguishing adhesive PVC, this tape is available in black or grey. Has excellent durability, is dilute acid and alkaline solution resistant. lts malleability makes it ideal for application on rough surfaces.. This adhesive aluminium tape has a thickness ot 030 mm and is available with a smooth or embossed finish. lt is used tor finishing and sealing polyurethane units, air conditioning ducting and surfaces protected with aluminium sheeting BLACK/GREY PVC TAPE TECHNICAL DATA Fire resistance Thickness Tear resistance Elongation breaking point Temperature limit Storage B1 (DIN 4102) mm 0,10 MPa 15 125% + 80 °C approx. 20 °C - 25 °C with relative humidity at 65% max. ALUMINIUM TAPE TECHNICAL DATA Fire resistance Thickness Tear resistance Temperature resistance Storage from -40 °C to +80 °C mm 0,025 3% from -40 °C to + 80 °C approx. 20 °C - 25 °C with relative humidity at 65% max. PVC TAPE ALUMINIUM TAPE I N S T R U C T I O N M A N U A L ACCESSORIES AND THEIR TECHNICAL PROPERTIES 7To give a professional finish to insulated piping. Available as: 18 mm for insulation between 24 and 34 mm 23 mm for insulation between 43 and 49 mm 28 mm for insulation between 61 and 90 mm 38 mm for insulation between 102 and 115 mm Thanks to its special chemical formula this detergent garantees thorough cleaning on piping and insulation materials on which the adhesive is to be used. For a professional finish using PVC coverings these accessories are indispensable when working on insulating materials. ALUMINIUM TERMINALS I N S T R U C T I O N M A N U A L DETERGENT FOR NEOPRENE ADHESIVE TACKS AND AWLS ACCESSORIES AND THEIR TECHNICAL PROPERTIES 8Next >